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Differential assembly mystery
Last post Sun, Nov 13 2011 8:59 by Geoff Walton. 12 replies.
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ni-smith


- Forum member since...
Thu, Jun 11 2009
- Posts 4

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Differential assembly mystery
A 54,000 mile service Diff Assembly oil change revealed 2 metal 'tags' (see photo). Has anyone taken a diff assembly to bits and/or might be able to suggest what they might be or be the remains of?
http://s954.photobucket.com/albums/ae23/ni-smith/
No idea how long they've been in there but there's no excessive noise from the assembly and all seems fine on driving.
The garage have suggested replacing the whole assembly - mega ouch!
Any ideas?
Nige + Iz
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dfr


- Forum member since...
Fri, Jul 17 2009
- Northern Ireland
- Posts 678

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Re: Differential assembly mystery
look like part of a clutch plate
not good
www.mx5roadsters.net
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Roadster Robbie


- Forum member since...
Tue, Apr 1 2008
- Ely, Cambs
- Posts 2,735





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Re: Differential assembly mystery
They are 2 of the tags of the side washers from the limited slip part of the diff. I've seen them come out with the diff oil a few times. I'd just keep driving it until the diff gives up. It'll probably go on for ever!
Disclaimer Any work you do to your car is entirely your own responsibility. If in doubt, you should check technical advice with an independent , qualified person who has seen your car. The MX-5 Owners Club, its officers and forum contributors accept no responsibility for any damage caused to your person or property as a result of you following or not following the advice offered on this forum. roadsterrobbie.co.uk - mx5easternregion.co.uk - havemorefun.co.uk - merlotmotorsport.co.uk
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ni-smith


- Forum member since...
Thu, Jun 11 2009
- Posts 4

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Re: Differential assembly mystery
Thanks Robbie,
We've looked at various 'exploded' diagrams of the diff assembly but failed to see what the 'bits' might be.
We'd decided to carry on driving since the 'bits' may have been in there for ages with no apparent ill effects.
Your being able to id the tags and your advice makes us feel a lot happier with that decision!
Thanks,
Nige + Iz Smith
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Roadster Robbie


- Forum member since...
Tue, Apr 1 2008
- Ely, Cambs
- Posts 2,735





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Re: Differential assembly mystery
The washers are inside the diff cage which apparently can't be disassembled so are not available separately. Therefore they are not shown on the parts catalogue.
Disclaimer Any work you do to your car is entirely your own responsibility. If in doubt, you should check technical advice with an independent , qualified person who has seen your car. The MX-5 Owners Club, its officers and forum contributors accept no responsibility for any damage caused to your person or property as a result of you following or not following the advice offered on this forum. roadsterrobbie.co.uk - mx5easternregion.co.uk - havemorefun.co.uk - merlotmotorsport.co.uk
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Roadster Robbie


- Forum member since...
Tue, Apr 1 2008
- Ely, Cambs
- Posts 2,735





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Re: Differential assembly mystery
Your diff doesn't have clutch plates like those in the photo. The plates in your diff fit between the sun gears and the diff cage. There are 4 tags per side.
Disclaimer Any work you do to your car is entirely your own responsibility. If in doubt, you should check technical advice with an independent , qualified person who has seen your car. The MX-5 Owners Club, its officers and forum contributors accept no responsibility for any damage caused to your person or property as a result of you following or not following the advice offered on this forum. roadsterrobbie.co.uk - mx5easternregion.co.uk - havemorefun.co.uk - merlotmotorsport.co.uk
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Andy


- Forum member since...
Thu, Nov 13 2008
- Cambridge
- Posts 205

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Re: Differential assembly mystery
Mine is one of the ones Robbie has seen where a similar piece of metal came out on the magnetic drain plug when the diff oil was changed. He gave me the same advice :-) That was about 18 months and 12k miles ago and I haven't had any sign of further problems.
Andy
1996 Mk1 Eunos 1.8 S-Special Type II, Montego Blue
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oldbloke


- Forum member since...
Wed, Nov 26 2008
- Hemel Hempstead, Herts. UK
- Posts 60

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Re: Differential assembly mystery
We have had the same frightening appearance of these self same bits when the diff oil was changed.
Ours also shows no signs of noise or worrying sounds from the diff, so I guess we will just roll-on 
The MX-5 has done some 36500 miles.
Martin & Wendy
One Of The Chiltern Chalkies 2004 Mk2 facelift 1.8i Sport. Strato Blue Bog-standard; well apart from the shiny bits! Feeling Alive In A Five
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ni-smith


- Forum member since...
Thu, Jun 11 2009
- Posts 4

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Re: Differential assembly mystery
Well we've done 6k since, coming up to 57k miles with no difference in handling, noise
Rolling on,
Iz

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